折彎?rùn)C(jī)模具技術(shù)革新，提升生產(chǎn)效率與質(zhì)量

近日，一項(xiàng)關(guān)于純電折彎?rùn)C(jī)模具的技術(shù)革新在行業(yè)內(nèi)引起了轟動(dòng)。此次技術(shù)革新由南京隴博智能科技有限公司完成，通過(guò)對(duì)模具的結(jié)構(gòu)、材料和制造工藝進(jìn)行***優(yōu)化，***提升了生產(chǎn)效率和產(chǎn)品質(zhì)量。在模具結(jié)構(gòu)方面，研發(fā)團(tuán)隊(duì)采用了一種全新的復(fù)合式結(jié)構(gòu)設(shè)計(jì)。這種結(jié)構(gòu)將多個(gè)折彎功能模塊集成在一起，實(shí)現(xiàn)了一次裝夾即可完成多個(gè)折彎工序的加工，**減少了板材的定位和裝夾次數(shù)，提高了生產(chǎn)效率。同時(shí)，復(fù)合式結(jié)構(gòu)還增強(qiáng)了模具的剛性和穩(wěn)定性，減少了折彎過(guò)程中的變形和振動(dòng)，保證了折彎精度。在材料方面，選用了一種新型的**度、耐高溫合金材料。這種材料具有優(yōu)異的綜合性能，在高溫和高壓環(huán)境下仍能保持良好的力學(xué)性能和尺寸穩(wěn)定性。使用該材料制造的模具，不僅能夠承受更大的折彎力，還能適應(yīng)更高的工作溫度，提高了模具的使用壽命和可靠性。制造工藝上，采用了先進(jìn)的五軸聯(lián)動(dòng)加工技術(shù)和精密電火花加工技術(shù)。五軸聯(lián)動(dòng)加工技術(shù)能夠?qū)崿F(xiàn)模具復(fù)雜曲面的高精度加工，提高了模具的制造精度和表面質(zhì)量；精密電火花加工技術(shù)則用于加工模具的細(xì)微結(jié)構(gòu)和關(guān)鍵部位，確保了模具的尺寸精度和性能要求。經(jīng)過(guò)實(shí)際應(yīng)用驗(yàn)證，采用新技術(shù)的純電折彎?rùn)C(jī)模具在生產(chǎn)效率上比傳統(tǒng)模具提高了50%以上，產(chǎn)品的合格率也從原來(lái)的85%提升到了95%以上。相關(guān)企業(yè)表示，這項(xiàng)技術(shù)革新為企業(yè)帶來(lái)了***的經(jīng)濟(jì)效益，也為行業(yè)的技術(shù)進(jìn)步樹(shù)立了新的**。Recently, a technological innovation in the design of pure electric bending machine molds has caused a sensation in the industry. This technological innovation was accomplished by Nanjing Longbo Intelligent Technology Co., Ltd. Through comprehensive optimization of the mold's structure, materials, and manufacturing process, it significantly enhanced production efficiency and product quality. In terms of the mold structure, the research and development team adopted a completely new composite structure design. This structure integrates multiple bending functional modules together, enabling multiple bending processes to be completed with a single clamping, greatly reducing the number of positioning and clamping times for the sheet material, and improving production efficiency. Additionally, the composite structure enhances the rigidity and stability of the mold, reduces deformation and vibration during the bending process, and ensures the bending accuracy. In terms of materials, a new type of high-strength, high-temperature-resistant alloy material was selected. This material has excellent comprehensive properties and can maintain good mechanical properties and dimensional stability in high-temperature and high-pressure environments. Molds manufactured with this material not only can withstand greater bending forces but also can adapt to higher working temperatures, improving the service life and reliability of the molds. In terms of manufacturing technology, advanced five-axis聯(lián)動(dòng) processing technology and precise electrical discharge machining technology were adopted. The five-axis聯(lián)動(dòng) processing technology enables high-precision processing of complex curved surfaces of the mold， improving the manufacturing accuracy and surface quality of the mold； the precise electrical discharge machining technology is used to process the fine structures and key parts of the mold， ensuring the dimensional accuracy and performance requirements of the mold. After practical application verification， the pure electric bending machine molds with this new technology have increased production efficiency by more than 50% compared to traditional molds， and the product qualification rate has increased from the original 85% to over 95%. Relevant enterprises stated that this technological innovation has brought significant economic benefits to the company and has set a new benchmark for technological progress in the industry.